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ZEBRA Elastomeric Connectors
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Fusible Tapes
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Fusible Tapes


 Self Fusing Silicone Rubber Tapes

 INSULATION AND CONDUCTIVE TAPES

Self-fusing silicone rubber general purpose class H electrical tape.

Fusible Product Shot

 
 
   
Two formulations are ideal for  insulating or conductive applications where a quick, reliable weather-resistant electrical or hydraulic leak seal is required.  The highly elastic material wraps around problem areas, immediately conforming to the applied surface with a tight fitting adhesion.  Originally developed for military applications, and now available for general commercial use.Two profiles are available, rectange and delta shape (available for insulation type only) used universally for most applications; the delta shape facilitates spiral wrappring around cables and harnesses by way of its natural tendency to conform to a helix

Specification: MIL-I-46852C

Applications:
 Fusible Profiles
 Conductive Type
  • EMI/RFI shielding
  • Electrostatic discharge

Insulation Type

  • Electrical, electronic and general use
  • Over-moldings, pottings
  • Die-cut gasket
  • Replacement of custom insulator pads
 

By spiral wrapping each successive layer slightly over the previous one, the tape fuses to itself over the component.  Bonding only to itself, the permanent fusion begins within three minutes after contact.

Once the amalgamation is cured, the protected area withstands exposure to moisture, electrical and mechanical shock, temperature extremes, UV and ozone without degradation.  Accordingly, its use in a wide range of situations, not normally handled by a tape product, is extremely feasible and offers a considerable cost reduction versus otherwise common or alternate methods.

Available in two formulations: Insulation and Conductive.  The insulation type can be substituted anywhere other forms of insulating materials are used; such as, in place of custom die-cut pads, potting compounds and even over-moldings.  

The conductive type derives its properties from loading of the silicone rubber base material with high density carbon.  Resiliency and long-term aging properties are excellent; applicable in a very wide temperature range from -45° to +250°C (-49° to +480°F). Shielding effectiveness in RFI/EMI applications is adequate in many situations and is especially useful on irregular surfaces where costly custom shielding solutions may otherwise be necessary.
 

 
Insulation Tape
Insulation Tape Part NumberColorHardness
(Shore A)
Tensile Strength 
(Kg)
Elongation
(%)
Tear Strength
(%)
Adhesive Force
(gr)
Withstand Voltage
(AC KV)
Volume Resistivity: Normal
(Ohms-cm)
Volume Resistivity: Moist
(Ohms-cm)
Thermal Weight Loss
(%)
Content Siloxane
(wt. %)
FLAT-5TV-8-.75red50±5> 1.1> 400> 100> 300> 4.01.0x10^151.0x10^10

6.20% @
225°C
(440°F) x
24 hours

D4~D10=0.27
D11~D10=0.40
total=0.67
FLAT-5TV-8-1.0red50±5> 1.5> 400> 100> 400> 4.01.0x10^151.0x10^106.20% @
225°C
(440°F) x
24 hours
D4~D10=0.27
D11~D10=0.40
total=0.67
FLAT-5TV-10-.75red50±5> 1.8> 400> 100> 300> 4.21.0x10^151.0x10^106.20% @
225°C
(440°F) x
24 hours
D4~D10=0.27
D11~D10=0.40
total=0.67
FLAT-5TV-10-1.0red50±5> 2.5> 400> 100> 400> 4.21.0x10^151.0x10^106.20% @
225°C
(440°F) x
24 hours
D4~D10=0.27
D11~D10=0.40
total=0.67
FLAT-5TV-12-.75red50±5> 2.7> 400> 100> 300> 4.51.0x10^151.0x10^106.20% @
225°C
(440°F) x
24 hours
D4~D10=0.27
D11~D10=0.40
total=0.67
FLAT-5TV-12-1.0red50±5> 3.5> 400> 100> 400> 4.51.0x10^151.0x10^106.20% @
225°C
(440°F) x
24 hours
D4~D10=0.27
D11~D10=0.40
total=0.67
FLAT-5TV-20-.75red50±5> 4.5> 400> 100> 300> 5.01.0x10^151.0x10^106.20% @
225°C
(440°F) x
24 hours
D4~D10=0.27
D11~D10=0.40
total=0.67
FLAT-5TV-20-1.0red50±5> 6.0> 400> 100> 400> 5.01.0x10^151.0x10^106.20% @
225°C
(440°F) x
24 hours
D4~D10=0.27
D11~D10=0.40
total=0.67
DELTA-5TV-20-1.0red50±5> 5.6> 400> 100> 400> 6.01.0x10^151.0x10^106.20% @
225°C
(440°F) x
24 hours
D4~D10=0.27
D11~D10=0.40
total=0.67

Conductive Tape
Conductive Tape Part NumberColorHardness
(Shore A)
Tensile Strength 
(Kg)
Elongation
(%)
Tear Strength
(%)
Adhesive Force
(gr)
Shielding Effectiveness:
100MHz
Shielding Effectiveness:
1GHz
Thermal Weight Loss
(%)
Content Siloxane
(wt. %)
FLAT-7KBC-10-1.0black68±52.00 min.> 150> 75200 min.30dB30dB5.0% @
225°C
(440°F) x
24 hrs
D4~D10=0.20
D11~D20=0.41
total=0.61
FLAT-7KBC-20-1.0black68±52.00 min.> 150> 75200 min.30dB30dB5.0% @
225°C
(440°F) x
24 hrs
D4~D10=0.20
D11~D20=0.41
total=0.61
 

 

Fusible Part Number Nomenclature

 

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Technical Documents for Fusible Tapes:
Silicone Rubber Fusible Tapes  Fusible Tape.pdf(127 Kb) 
Download      
Silicone Rubber Fusible Tapes Technical Data Sheet
 
   
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